INDUCTION MELTING

Induction melting is a process where heat is generated inside a metal by an alternating electromagnetic field, causing it to melt. This method uses high-frequency alternating current (AC) to create a rapidly changing magnetic field around a coil, which induces eddy currents within the metal. The resistance to these eddy currents generates heat, rapidly melting the metal.

    Technical Specifications:

    Microcontroller

    Cortex-M0

    Display

    16x2 digit backlit LCD

    Keyboard

    4 Keys(PGM,UP,DN,ENTER)

    Input

    415Vac, 3Phase, 50Hz.

    Power

    3kw-100kw

    Start/Stop

    P.B. Switch

    Temperature

    2000-2400*C

    Tank Capacitors

    Water Cooled

    Cooling

    Water cooling external, with temp. of 20-30*C

    Water Pressure

    4-8 Bar

    Water Flow

    10 Ltr/min

     

    Description:

    Our induction furnaces are used to melt various types of non-ferrous metals like aluminium, brass, copper, etc. and precious metals including gold, silver, platinum, etc.

    Utilising the latest, most advanced and innovative IGBT modules available worldwide, the frequency converter is designed using resonant topology.

    In addition to the IR optical pyrometer and thermocouple temperature sensors, the electronic board incorporates an advanced self-tuning thermo regulation algorithm with precise temperature control.

    Various frequencies of High Frequency, Medium Frequency, and Low Frequency models are available for a variety of applications

    Our current capacity for induction furnaces ranges from 3kW to 100kW.

    As a result of accurate coil design, a very high heating efficiency can be achieved, while small magnetic fields promote the stirring of molten metals and thus a high degree of homogeneity of alloys.

    Advantages:

    • Increased efficiency.
    • Energy saving.
    • Precise temperature control.
    • Reduced environmental impact.

     

    Applications:

    • Precious Metals Refining.
    • Scrap Metal Recycling.
    • Metal Casting.
    • Electronics and Semiconductor Industry.
    • Aerospace and Defence Industry.

     

    At Embsoft, we believe in moulding our products based on customer needs, So feel free to contact us any time to tell us your exact requirement.