Induction wire preheating uses an alternating magnetic field to heat electrically conductive wires, such as steel, copper, or aluminum, before processing. This method is fast, efficient, and non-contact, making it ideal for applications like welding, annealing, or preparing wires for insulation extrusion.
Technical Specification:
| Microcontroller |
Cortex-M0 |
| Display |
7” Color TFT Display with Touch screen (Delta HMI) |
| Input |
415Vac, 3Phase, 50Hz. |
| Frequency |
7khz to 35khz with Auto Synchronization with Resonance Freq. |
| Power Control |
Settable through POT in Man-Mode and 4-20mA or 0-10V in Auto Mode. |
| DI/DO |
DI & DO will be provided for Remote indication & control. |
| Start/Stop |
P.B. switch or HMI |
| Isolation |
With HFT –Full bridge topology |
| Filter |
Input CLR |
| Inverter |
High power IGBT inverter bridges with internal water circulating |
| Panels |
1. Two Door Power Panel. The Water structure(with internal water circulation with heat-exchanger) will be provided as a separate unit which will be kept besides the Power Panel.
2. Resonance Tank circuit Panel (with external water cooling) which is connected to Power Panel through flexible copper HF cable.
|
| External Cooling |
Temp. of 10-20 deg C and pressure 4-10 bar with a flow of 30-40 Ltr/min. |
| Communication |
Isolated RS485 with Modbus. |
Advantages:
- High Energy Efficiency.
- Rapid Heating.
- Non-Contact Heating.
- Precise and Localized Heating.
- Environmental Benefits.
- Enhanced Safety.
Applications:
- Melting and Casting.
- Heat Treatment.
- Wire Heating.
- Automotive and Aerospace Industries.
- Joining Processes.
- Bolt Heating.
At Embsoft, we believe in moulding our products based on customer needs, so feel free to contact us anytime to tell us your exact requirements.
