Induction wire preheating uses an alternating magnetic field to heat electrically conductive wires, such as steel, copper, or aluminium, before processing. This method is fast, efficient, and non-contact, making it ideal for applications like welding, annealing, or preparing wires for insulation extrusion.
Technical Specification:
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Microcontroller
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Cortex-M0
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Display
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7” Color TFT Display with Touch screen (Delta HMI)
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Input
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415Vac, 3Phase, 50Hz.
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Frequency
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7khz to 35khz with Auto Synchronization with Resonance Freq.
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Power Control
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Settable through POT in Man-Mode and 4-20mA or 0-10V in Auto Mode.
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DI/DO
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DI & DO will be provided for Remote indication & control.
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Start/Stop
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P.B. switch or HMI
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Isolation
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With HFT –Full bridge topology
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Filter
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Input CLR
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Inverter
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High-power IGBT inverter bridges with an internal water circulation
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Panels
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1. Two Door Power Panel. The Water structure(with internal water circulation with heat-exchanger) will be provided as a separate unit, which will be kept beside the Power Panel.
2. Resonance Tank circuit Panel (with external water cooling), which is connected to the Power Panel through a flexible copper HF cable.
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External Cooling
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Temp. of 10-20 deg C and pressure 4-10 bar with a flow of 30-40 Ltr/min.
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Communication
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Isolated RS485 with Modbus.
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Advantages:
- High Energy Efficiency.
- Rapid Heating.
- Non-Contact Heating.
- Precise and Localized Heating.
- Environmental Benefits.
- Enhanced Safety.
Applications:
- Melting and Casting.
- Heat Treatment.
- Wire Heating.
- Automotive and Aerospace Industries.
- Joining Processes.
- Bolt Heating.
At Embsoft, we believe in moulding our products based on customer needs, so feel free to contact us anytime to tell us your exact requirements.
